Electrolyte membrane

Hydrocarbon-based electrolyte membranes

Mounting locations

  • Fuel cells

Benefits


Dramatically increase the flexibility of system design in fuel cell vehicles.

Toray's hydrocarbon electrolyte membrane has high heat resistance, extending the operating temperature range of the fuel cell, making it possible to simplify the cooling system and reduce overall weight. Low hydrogen permeability and high mechanical strength increase membrane durability and long-term reliability. In addition, by reducing the deterioration of platinum catalysts, this contributes to longer service life, lower costs, and more stable performance. In addition, the product is PFAS-free, environmentally compliant, and enables sustainable product development.
This technology enables developers to design systems with greater freedom and efficiency by combining the high performance of fuel cell vehicles with the reduction of environmental impact.

Features

High temperature operation

Toray's proprietary hydrocarbon electrolyte membrane technology enables high-temperature operation of PEM-type fuel cells

High chemical durability

Low hydrogen permeability combined with excellent mechanical strength.
It also overcomes the deterioration of platinum catalysts, a known drawback of the fluorine-based membranes that have been the prevailing choice. Provides long-term reliability for fuel cell systems.

PFAS-free
(low gas permeability)

Conventional fluorine membranes have high hydrogen permeability, causing decreased efficiency and shortened service life in fuel cell systems.
On the other hand, Toray's hydrocarbon electrolyte membrane is PFAS-free, but it achieves low gas permeability through optimization of the molecular structure. This reduces hydrogen loss and improves the efficiency and durability of fuel cell energy conversion.

High power-to-weight ratio/improved fuel efficiency

Use Cases

#01

Fuel cell vehicles:
Improved range

Increasing the operating temperature of the fuel cell simplifies and miniaturizes the cooling system. As this results in a lighter overall system and higher power output, it is expected to improve the range of the vehicle.
Also, low hydrogen permeability reduces membrane degradation and reduces maintenance frequency. This enables more comfortable and high-performance designs.

#02

Extended service life of water electrolysis cells

The introduction of hydrocarbon electrolyte membrane to maintain stable performance even in high temperature environments can extend the life of water electrolysis cells. The result is lower operating costs.

Physical Property Data

Physical properties

Required Characteristics Reference Fluoride
Reinforcement Membrane
Toray HC
Reinforcement Membrane
Added value
Power Generation Performance (V) 0.63 0.66
Low gas permeability (a.u.) 1 1/10 〇 improved fuel economy
Chemical durability (h) 225 >1350 〇 Durability
Heat resistance (°C) 90 >150 〇 High temperature operation
Non-fluorinated × 〇 PFAS free

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